21CrMoV5-7 Power Plant Bolting (EN 10269 / 1.7709)

21CrMoV5-7 power plant bolting service

21CrMoV5-7 power plant bolting is specified across the subcritical, transition supercritical, and selected supercritical bolting positions on conventional fossil and biomass power plants. The grade covers drum-head flange bolting, steam-line flange bolting, valve-body bolting, and casing-half-joint bolting at metal temperatures to 550 deg C. Above 550 deg C the design steps up to Durehete 1055.

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Service Envelope

Steam cycleTypical main-steam temperature21CrMoV5-7 use
Subcritical (industrial)480 to 540 deg CPrimary choice for all bolting positions
Subcritical (utility)540 deg CPrimary choice
Transition supercritical540 to 568 deg CPrimary choice up to 550; Durehete 1055 above
Supercritical568 to 600 deg CSelected positions; main bolting Durehete 1055
Ultra-supercritical600 to 620 deg COutside envelope; Durehete 1055 or nickel-base

Bolting Form Factors Used

Mechanical Floors for Power Plant Bolting Service

PropertyValueCondition
Tensile (Rm)700 to 850 MPaRT, Q+T
0.2 percent proof stress (Rp0.2)≥550 MPaRT, Q+T
Elongation A5≥16 percentRT, longitudinal
Charpy V impact (KV)≥63 J20 deg C
0.2 percent proof at 500 deg C≥450 MPaelevated-temp
Hardness210 to 250 HBWQ+T

Standards Anchor

21CrMoV5-7 power-plant bolting to EN 10269. Cross-procurement on US-design power plants (GE / Westinghouse) uses ASTM A193 Grade B16 with dual-certification. Pressure-vessel parallel approval to VdTUV Wb 350 for unfired pressure-vessel bolting in the steam cycle.

When to Step Up the Grade

For service above 550 deg C metal temperature, the design steps up to Durehete 1055 (Alloy T41 / Werkstoff 1.7729 / 20CrMoVTiB4-10) with Ti+B microalloying for extended creep envelope. For heavier sections of the same temperature window, sister grade 21CrMoV5-11 (1.8070) provides extended hardenability.

Frequently Asked Questions

Q. Which subsystems of a power plant use 21CrMoV5-7 bolting?
Main steam-line flanges, drum-head flanges, valve-body bolting (main steam stop and control valves), turbine casing half-joints (LP, IP, lower HP), boiler-feed-water heater bolting, deaerator bolting, and selected pressure-vessel bolting on the steam side.

Q. Where does Durehete 1055 take over from 21CrMoV5-7 in a power plant?
On the high-pressure main bolting above 550 deg C metal temperature: HP turbine upper-stage casing, supercritical main-steam line, ultra-supercritical valve bodies. 21CrMoV5-7 stays the workhorse for everything below 550 deg C.

Q. Are 21CrMoV5-7 bolts used in nuclear power plants?
Yes, for selected secondary-side bolting positions where the temperature envelope and the chemistry allowability match. Primary-side and safety-class bolting typically uses ASTM A540 or ASME-coded SA-540 grades with separate nuclear-quality requirements.

Q. What is the typical lifetime for a 21CrMoV5-7 power-plant bolt?
Design life is typically set at 100,000 hours service to EN 10269 Annex A stress-rupture envelope. Actual replacement is on inspection-driven cadence: bolt hardness, dimensional check, and visual at each major outage with replacement when below acceptance.

More 21CrMoV5-7 service applications: Steam Turbine Bolts · Gas Turbine Bolts · Pressure Vessel Bolts · Boiler Bolts · Heat Exchanger Bolts · Fired Heater Bolts · Petrochem Reactor Bolts. Back to the 21CrMoV5-7 Alloy Hub.