21CrMoV5-7 Heavy Hex Bolts (EN 10269 / 1.7709) Cr-Mo-V Q+T Bolting

21CrMoV5-7 heavy hex bolts to EN 10269

21CrMoV5-7 heavy hex bolts are oversized-head hex bolts to ASME B18.2.1, machined from EN 10269 1.7709 Cr-Mo-V Q+T bar. The heavy hex head profile (larger across-flats and head height) gives a wider bearing surface for pressure-vessel and refinery-flange bolting where joint preload is high and bearing stress under the head needs to stay below the material yield.

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Heavy Hex Bolts Designs and Variants

Heavy hex bolts come in two main classifications: ASME B18.2.1 inch-series (1/2 inch to 4 inch) for ASME-spec flanges and pressure vessels; metric heavy hex (ISO 4014 metric equivalent) (M12 to M64) for European petrochem applications. Both ship with thread engagement length per the joint stack-up.

Size Range

StandardDiameter rangeLength range
ASME B18.2.1 (inch)1/2 inch to 4 inch1 inch to 16 inch
Metric heavy hexM12 to M6440 to 400 mm
Special / custom headsper project drawingon request

Mechanical Properties (Q+T, EN 10269)

PropertyValueCondition
Tensile (Rm)700 to 850 MPaRT, Q+T
0.2 percent proof stress (Rp0.2)≥550 MPaRT, Q+T
Elongation A5≥16 percentRT, longitudinal
Charpy V impact (KV)≥63 J20 deg C
0.2 percent proof at 500 deg C≥450 MPaelevated-temp
Hardness210 to 250 HBWQ+T

Standards Anchor

Manufactured to EN 10269 for chemistry and mechanicals. Head dimensions to ASME B18.2.1 heavy hex profile. Thread to ASME B1.1 (UN, UNC, UNF) or ISO 261 (metric). Pressure-vessel approval to VdTUV Wb 350. Dual-cert to ASTM A193 Grade B16.

Companion Hardware

Matched-grade Cr-Mo-V companions ship from the same heat lot on call-out: 21CrMoV5-7 nuts, washers, threaded rod, stud bolts and round bar.

Applications

Heavy hex bolts are specified in pressure vessel bolting per ASME BPVC Section VIII Division 1, heat exchanger bolting (channel-head and shell-side), petrochem reactor flange bolting (hydrocracker manway and main flange), steam turbine casing-half-joint bolting, and fired heater bolting for refinery service.

Inspection Documentation

Default delivery is EN 10204 type 3.1 mill test certificate with heat number, melt-shop pour record, chemistry to EN 10269 21CrMoV5-7, room-temperature tensile and 0.2 percent proof stress, elevated-temperature 0.2 percent proof at the design temperature, Charpy V impact at 20 deg C, hardness, full Q+T cycle chart and dimensional report tied to the heat lot. Type 3.2 with Lloyd's Register, DNV, BV, SGS or TUV witness inspection on call-out and standard practice on turbine and pressure-vessel procurement.

Frequently Asked Questions

Q. What is the difference between a standard hex bolt and a heavy hex bolt?
Heavy hex bolts have larger head dimensions (across-flats and head height) to ASME B18.2.1 vs the standard ASME B18.2 hex bolt. The larger bearing area reduces stress under the head on pressure-vessel and refinery-flange joints where preload is high.

Q. Are 21CrMoV5-7 heavy hex bolts approved for ASME pressure vessels?
Yes. They are supplied with dual-certification to EN 10269 and ASTM A193 Grade B16 (an ASME SA-193 approved bolting grade). The dual cert allows specification on either European PED or US ASME BPVC pressure-vessel projects.

Q. What is the longest heavy hex bolt you can supply?
16 inch (400 mm) length in 4 inch diameter from forged blank. Longer studs use stud bolt or threaded rod instead of head-and-shank bolt.

Q. Do you supply heavy hex nuts and washers from the same heat lot?
Yes. Matched-grade heavy hex nuts to ASME B18.2.2 and matched-grade washers to ASME B18.21.1 ship from the same Cr-Mo-V heat lot on call-out.

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