21CrMoV5-7 Forgings (EN 10269 / 1.7709) Cr-Mo-V Q+T Bolting

21CrMoV5-7 closed-die + open-die forged blanks up to 800 kg piece weight EN 10269

21CrMoV5-7 forgings are closed-die or open-die forged blanks in EN 10269 1.7709 supplied in the annealed condition for further heat treatment by the fastener manufacturer, or in the quenched-and-tempered (Q+T) condition for direct machining. The standard parent stock for large-diameter bolt blanks (above OD 200 mm) where rolled round bar tonnage is uneconomical.

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Forgings Designs and Variants

Three product classifications: open-die forged round for cylindrical blanks (OD 200 to 800 mm); closed-die forged shapes for near-net-shape bolt heads, eye-bolt heads, and hammer-head bolts; upset-forged stud blanks for headed stud bolts where the head is forged from one end of a continuous shank.

Size Range

FormSize rangeCondition
Open-die forged roundOD 200 to 800 mm, lengths to 3 mAnnealed or Q+T
Closed-die forged blanksup to 800 kg piece weightAnnealed
Upset-forged stud blanksM30 to M120 head, shank to 1.5 mAnnealed for re-heat by customer

Mechanical Properties (Q+T, EN 10269)

PropertyValueCondition
Tensile (Rm)700 to 850 MPaRT, Q+T
0.2 percent proof stress (Rp0.2)≥550 MPaRT, Q+T
Elongation A5≥16 percentRT, longitudinal
Charpy V impact (KV)≥63 J20 deg C
0.2 percent proof at 500 deg C≥450 MPaelevated-temp
Hardness210 to 250 HBWQ+T

Standards Anchor

Manufactured to EN 10269 for chemistry. Forging reduction ratio minimum 3:1 to refine the cast structure. Heat treatment after forging: anneal at 700 to 750 deg C and slow cool for the customer to perform their own Q+T cycle, or full Q+T to EN 10269 mechanical-property floors for direct-machine delivery.

Companion Hardware

Matched-grade Cr-Mo-V companions ship from the same heat lot on call-out: 21CrMoV5-7 nuts, washers, threaded rod, stud bolts and round bar.

Applications

21CrMoV5-7 forgings are the parent stock for large-diameter fastener machining: stud bolts above M64, heavy hex bolts above 2 1/2 inch, tap studs above M64, and special-geometry pressure-vessel and turbine bolting per the OEM drawing. See round bar for diameters at or below OD 200 mm.

Inspection Documentation

Default delivery is EN 10204 type 3.1 mill test certificate with heat number, melt-shop pour record, chemistry to EN 10269 21CrMoV5-7, room-temperature tensile and 0.2 percent proof stress, elevated-temperature 0.2 percent proof at the design temperature, Charpy V impact at 20 deg C, hardness, full Q+T cycle chart and dimensional report tied to the heat lot. Type 3.2 with Lloyd's Register, DNV, BV, SGS or TUV witness inspection on call-out and standard practice on turbine and pressure-vessel procurement.

21CrMoV5-7 Chemistry (Werkstoff 1.7709 Element Ranges)

21CrMoV5-7 (Werkstoff 1.7709) chemistry is fixed within a tight Cr-Mo-V Q+T window to EN 10269. Carbon at 0.17 to 0.25 percent gives the Q+T hardenability backbone without over-hardening for the secondary temper. Chromium at 1.20 to 1.50 percent provides through-thickness hardenability and stabilises the carbide network for creep. Molybdenum at 0.55 to 0.80 percent suppresses temper embrittlement and contributes to the secondary hardening peak. Vanadium at 0.20 to 0.35 percent drives the V4C3 precipitation during the 680 to 740 deg C temper that locks in the creep envelope. The chemistry window is shared with the AFNOR 20CDV5.7 (French) and Polish 21HMF designations.

ElementMin %Max %Role
Carbon (C)0.170.25Q+T hardenability
Silicon (Si)0.40Deoxidation
Manganese (Mn)0.400.80Hardenability + solid-solution
Phosphorus (P)0.030Tramp limit for toughness
Sulphur (S)0.030Tramp limit
Chromium (Cr)1.201.50Hardenability + creep
Molybdenum (Mo)0.550.80Secondary hardening
Vanadium (V)0.200.35V4C3 carbide strengthening
Nickel (Ni)0.60Residual
Aluminium (Al)0.030Grain refinement

Creep Performance at 500-550 deg C (EN 10269 Annex A)

The defining value-prop of 21CrMoV5-7 is the secondary-hardening creep envelope driven by V4C3 carbide precipitation. The fine V4C3 dispersion formed during the 680 to 740 deg C temper pins dislocation motion during long-time elevated-temperature service. The result is a 100,000-hour stress-rupture envelope to EN 10269 Annex A of approximately 340 MPa at 500 deg C, 290 MPa at 525 deg C, 260 MPa at 540 deg C, and 180 MPa at 550 deg C. Above 550 deg C the V4C3 coarsens faster than the design can tolerate; this is the boundary where the design must step up to Durehete 1055 (Alloy T41 / 1.7729) with Ti+B microalloying for grain-boundary pinning that extends the envelope to 568 deg C continuous service.

Temperature100,000 h rupture stress1 percent creep strain at 100,000 h
450 deg C~470 MPa~380 MPa
500 deg C~340 MPa~280 MPa
525 deg C~290 MPa~235 MPa
540 deg C~260 MPa~210 MPa
550 deg C~180 MPa~150 MPa

Heat Treatment (Q+T Cycle)

The standard cycle for 21CrMoV5-7 is austenitisation at 880 to 940 deg C with hold time of 1 hour per 25 mm section, followed by oil quench. The temper is at 680 to 740 deg C for minimum 2 hours then air cool. The temper temperature is chosen to land on the secondary-hardening peak; below 660 deg C the V4C3 carbide precipitation is under-developed and long-term creep performance suffers; above 750 deg C the carbides over-coarsen and the room-temperature yield drops below the EN 10269 floor of 550 MPa. For heavily machined fastener blanks where dimensional stability matters, a stress relief at 50 deg C below the final temper is recommended after machining.

Welding Procedure (Matched Cr-Mo-V Filler + PWHT)

21CrMoV5-7 is welded with matched-composition Cr-Mo-V low-hydrogen filler (AWS A5.5 E9018-B3L for SMAW, AWS A5.28 ER90S-B3L for GTAW, AWS A5.23 EB3 for SAW) under preheat 200 to 300 deg C and diffusible-hydrogen cap of 5 ml per 100 g deposited. Post-weld heat treatment at 690 to 720 deg C for 1 hour per 25 mm joint thickness, minimum 2 hours, slow furnace cool to 300 deg C then air cool. The PWHT re-tempers the heat-affected zone and restores creep performance. Hardness traverse across weld plus HAZ plus parent metal verifies the PWHT achieved the intended tempering; HAZ hardness must not exceed 320 HBW.

Material Selection: 21CrMoV5-7 vs ASTM A193 B16 vs B7 vs Durehete 1055

21CrMoV5-7 sits between ASTM A193 Grade B7 (carbon-Mo only, no vanadium, capped at 450 deg C) and Durehete 1055 (Alloy T41 with Ti+B microalloying, 568 deg C envelope). Its direct US cousin is ASTM A193 Grade B16, with overlapping Cr-Mo-V chemistry and similar 540 deg C service envelope. Dual-certification to EN 10269 21CrMoV5-7 plus ASTM A193 B16 from the same heat lot is standard practice on cross-procurement projects.

GradeChemistryMax tempWhen to specify
ASTM A193 B7Cr-Mo (no V)450 deg CLower-temp bolting where cost matters
21CrMoV5-7Cr-Mo-V Q+T550 deg CWorkhorse mid-tier turbine + power + refinery
ASTM A193 B16Cr-Mo-V Q+T540 deg CUS dual-cert cousin
21CrMoV5-11 (1.8070)Cr-Mo-V Q+T higher Mo550 deg CHeavier section (OD above 200 mm)
Durehete 1055 (Alloy T41 / 1.7729)Cr-Mo-V-Ti-B568 deg CHP turbine + supercritical + USC

Frequently Asked Questions

Q. What is the maximum forged blank size you can supply in 21CrMoV5-7?
Open-die forged round to OD 800 mm and length 3 m; closed-die forged blanks to 800 kg piece weight; upset-forged stud blanks with M120 head and 1.5 m shank. Larger sizes by special arrangement.

Q. Do you supply forgings in annealed condition for customer-side Q+T?
Yes. Default delivery on forgings above OD 300 mm is annealed (700 to 750 deg C, slow cool) for the customer to perform their own Q+T cycle in their facility. Q+T condition on call-out.

Q. What is the typical forging reduction ratio?
Minimum 3:1 to refine the cast structure and break up any segregation. Higher ratios (5:1 to 8:1) on call-out for nuclear and aerospace work where ASTM A788 forging-quality requirements apply.

Q. Do you supply non-destructive testing on the forging?
Ultrasonic inspection to ASTM A388 or EN 10228-3 on call-out for pressure-vessel forgings. Magnetic-particle inspection to ASTM E709 standard practice on bolt-blank surface.

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